Smart Packaging Production Line
Smart Production Line Thin-Wall Takeaway Food Containers
客户需求描述：
Environmental Friendliness:The thin-wall design must balance light weight and material strength, prioritizing degradable materials (such as PLA) or high-recovery-rate plastics to reduce resource consumption. Customers emphasize reducing disposable packaging waste and supporting composting treatment or closed-loop recycling systems.
Functional Design:
The thin-wall structure needs to optimize compression and impact resistance to ensure no deformation during transportation; leak-proof and oil-proof coating is crucial for adapting to soups, fried foods, etc. Some customers require a modular design to facilitate rapid switching of different specifications on the smart production line.
Appearance & Branding:The thin-wall surface must support high-definition printing to highlight brand LOGOs or IP co-branding elements; some customers prefer matte texture or gradient colors to enhance the high-end feel.
Cost & Customization:
The thin-wall process requires high-precision molds, and customers tend to choose standardized sizes to reduce unit prices; customization needs include special-shaped structures (such as corner brace reinforcement) or antibacterial coatings, and the smart production line must support small-batch flexible production.
Service Highlights
Efficient & Intelligent Production:
The fully automated production line integrates processes such as unpacking, sealing, and inspection, supporting AI parameter optimization and real-time monitoring. Single-line efficiency is increased by more than 50%, adapting to peak order scenarios.
Environmentally Friendly & Lightweight Design:
Adopts degradable materials (such as PLA) or recycled plastics; the thin-wall structure achieves a 10% weight reduction while maintaining compressive strength, supports composting recycling, and complies with low-carbon trends.
Enhanced Safety Functions:
Oil-proof and leak-proof coating + high and low temperature resistance design, suitable for soups, coffee, and other categories; the smart production line automatically detects sealability, reducing transportation damage rates.
Flexible Customization Capability:
The modular production line supports rapid specification switching (450-750ml), high-definition printing of LOGOs/Guochao elements, and shortens the delivery cycle of small-batch orders by 30%.
Cost Optimization Plan:
Standardized molds reduce unit prices, intelligent production scheduling reduces material waste, and the overall packaging cost is reduced by 15%-20%.
Smart Production Line Bottle Caps
Customer Requirement Description:
Environmental Friendliness:Bottle caps must use food-grade recycled plastics or bio-based materials; customers focus on reusability (such as screw cap service life ≥50 times) and carbon footprint.
Functional Design:Must ensure sealability and adapt to different bottle mouth diameters; easy-open design (such as snap-on type) is a core requirement, and some customers require integration of smart labels (such as temperature-sensitive color change).
Appearance & Branding:The surface can be embedded with embossed LOGOs or luminous coatings to enhance touch and recognition; young groups prefer frosted translucent or metallic textures.
Cost & Customization:Injection molding needs to optimize wall thickness distribution to reduce costs, and customers tend to choose universal sizes; customization needs include child-resistant structures or traceable QR codes, and the smart production line must be compatible with multi-material co-injection processes.
Service Highlights
Provide excellent bottle cap solutions that not only meet the important functions of beverages in gas barrier, moisture resistance, pollution prevention, and prevention of leakage of drugs inside the bottle, but also support customization of the types and sizes of dairy product bottle caps.
Stability:
Integral turntable design, high-precision dual-pump hydraulic system, PID algorithm control for low-pressure mold clamping and high-pressure molding, ensuring stable operation.
High Efficiency:
New type of high-speed feeding system, multi-mold continuous high-speed spinning, vacuum adsorption cap ejection, with high production efficiency.
Energy Saving:
Low-temperature melting of polymers, low energy consumption for heating and cooling.
Material Saving:
Intelligent temperature-controlled extrusion, quantitative cutting of pellets, stable weight, and full utilization of raw materials.
Safety:
Intelligent logic control system with automatic monitoring, alarm, diagnosis, and protection.
Hygiene:
Can realize an integrated cap making, blowing, filling, and capping solution, with on-line cap making and continuous conveying, ensuring cleanliness and hygiene.
